emergency ldg in Cozy MKIV--all is well--little embarrassed

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Offline Drew

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« on: September 19, 2005, 05:45:35 PM »
Two weekends ago, I declared an emergency in my Cozy.  This was not the first time for me to declare an emergency.  This is the third time in GA aircraft (once in a C-172 with 2 extremely fouled cylinders----and once in my Longez when I blew a hole in one of the cylinders), and I have declared 3 times in military aircraft.

Took off from my home field under VMC on an IFR flightplan.  Leveled off at 5000ft.  Approach then cleared me to climb to 7000 ft--I retrimmed for 140 mph for the climb.  After about 500 ft of climb, the engine was getting a little rough----it did not feel right.  RPM and MP looked good.  Electronic ignition to off---no change--then back on.  Mag off---no change either---back on.  Mixture already rich for the climb. But holy smokes----the oil temp was smoking hot----and the CHT alarms were going off also!  I throttled back with no change in any temps or vibration.

I punched up the nearest feature on the GPS and told approach that I was going to have to set down at the nearest field.  They asked if I was going to declare an emergency---and I said "Yes".  They gave me a steer to the nearest airport----which was the same one I had punched up on the GPS---and it was only 12 miles away.  With a dead engine, I knew I could make 18 miles easy with no wind---my engine was still producing thrust but did not know for how long.

I looked around the cockpit again to see if anything else would jump out at me.  I looked at the speedbrake switch (tiny switch by the pitch trim lever)-----It was DOWN!!  I checked it right before takeoff!!  I must have bumped it when I retrimmed for the climb!!  OK---speedbrake up.  Instantly, the "rough engine" got smooth and the temps started to fall.  I told approach that I thought that I found the source of my problems---but would be making a precautionary emergency landing regardless.

Couple of lessons learned.
-Need to protect the three position speedbrake switch or move it
-Any "engine roughness" or temp problems----check the speedbrake position

Other observations
-On my longez, this would have never happened since I had the plans built speedbrake which autoretracts when you get a little faster than the approach speed
-Read another account of a longez with an electric speedbrake where he let it down to penetrate through a cloud deck.  Once he got through it, the electric speedbrake failed and he could not retract it.  He was at a lower altitude and had futher to go---smoked his engine.  My take away---don't purposely use the electric speedbrake unless you are ready to land
-In the landing pattern, you can hear the speedbrake go up and down---at full power, you can't
-In the landing pattern, both the longez and Cozy kinda "shudder" with the speedbrake down----this is expected.  I did not recognize this shudder at 140 mph and at full power------I will NOW!

In the end---I was kind of embarrassed---I hope others can learn from it.
Drew Swenson
Cozy N171ML

Offline Jack

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Re: emergency ldg in Cozy MKIV--all is well--little embarras
« Reply #1 on: September 19, 2005, 10:44:51 PM »
Quote from: "Drew"
Two Electronic ignition to off---no change--then back on.  Mag off---no change either---back on.  Mixture already rich for the climb. But holy smokes----the oil temp was smoking hot----and the CHT alarms were going off also!  I throttled back with no change in any temps or vibration.

I
I looked around the cockpit again to see if anything else would jump out at me.  I looked at the speedbrake switch (tiny switch by the pitch trim lever)-----It was DOWN!!  it.


Good job of flying it, aiming it, and finally troubleshooting the problem.  Having forget to pickup my board a few times after takeoff, it feels much different and up it goes.  My SOP is leave the board down on the ground until I hit 40 KIAS, then suck it up and keep the takeoff roll going.

If you think you do have a fouled cylinder or two, you might have to lean the puppy back to unfoul it hopefully.  Done it a few times in various recip powered aircraft.

Hey your down in one piece and the airframe is reusable.

One thing for folks that haven't declared an emergency with ATC. After 40 odd declared emergencies, ATC has always responded ASAP and were very helpful.  Although you have to tell them what you want.  Most of the events were in military aircraft that were either going to or from depot level overhaul.  Very prone to mech problems.

Jack

Offline Drew

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #2 on: September 20, 2005, 06:05:11 AM »
The engine is fine too.  Changed the oil and filter.  Checked, cleaned, gapped the plugs.  Compression checked the cylinders.  Ran up the engine.  All looks and sounds good.  

Related note: Just did the condition inspection this weekend.  ELT inertia switch is bad.  Fixing it is about as expensive as replacement----so I am replacing.  The right brake is mushy.  I am going to replace all the lines next weekend.  It has nylaflow from the master cylinders to the spar----then hardlines down to the wheels.  It has a very small leak at the b-nut where air is leaking in.  Just ordered some titeflex lines which is teflon interior with stainless steel braid on the outside.  Operating pressure is better than nyloflow and equal to stratoflex.  Max burst pressure is also much higher than nyloflow.  Titeflex lines are only $2.16/ft.  The fittings are about 5 bucks each for carbon steel and about 20 bucks each for stainless.  I went for the carbon.
Drew Swenson
Cozy N171ML

Offline easyrider

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Cozy Emergency
« Reply #3 on: September 20, 2005, 10:31:37 AM »
Dare I say it
Here's another example of modifying Burt's plans.
The original concept was years of developement and research.
I bet there are more gear up landings with electrical gears than manual.
I have been tempted to go electric speed and nose gear but reading the forums I'll stay vintage Burt.
Easyrider

Offline Drew

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #4 on: September 20, 2005, 02:35:30 PM »
The electric gear on all the ones I am aware of have a mech retract.  The Wright nose gear (like I have) can be landed on in any position-----not true with the standard nose gear retract.  The standard nose gear retract also has the tendancy to jump the overcenter lock in rough conditions----unless you installed that ratchet device (which is also an improvement to Burt's design).  

The electric speedbrake is no big deal if you locate the switch properly---on the stick would be ideal------and only use it for landing.  The standard speedbrake can only be used for landing.

The mantra should not be "don't modify Burt's design---you will only get in trouble" but rather understand the consequences of your modification.

I don't hear anyone beating up Dick and Mike for modifying their airplane for IFR flight, adding 0360 engines and for flying (and landing) their airplanes several thousand pounds overgross (round the world flight---had to take off fully fueled with gas in the pods and the back seat-----and fly a short distance to get their planes inspected).-------They did understand the consequences of their modifications----and thought the benefits outweighed the risks.

Probably the best modification on my Cozy is the removable panel over the inst panel.  I'll have to check the plans----it might be standard for the Cozy---but it was not for the Longez.  Having spent months with my head under the Longez inst panel-----I can tell you that this mod is more than worth it.
Drew Swenson
Cozy N171ML

Offline allen

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Glad your ok!
« Reply #5 on: September 20, 2005, 02:40:33 PM »
Drew,
Glad to hear everything was ok in the end. No motor damage is always good news as well. I have to say I’m impressed with your skill with the new plane. It’s a given that with your military background you think a bit more clearly then the average bear when under pressure, but I’m just impressed on how well you can handle troubleshooting under those conditions in a new plane! How many hours do you have in that aircraft now?
Thanks for sharing the knowledge with us. As a new pilot I try to learn as much as I can from you salty old dogs.
Allen
Long-Ez N701DS
1998 O-320 160HP
http://www.freewebs.com/wonderingwingnut

Offline Drew

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #6 on: September 20, 2005, 02:54:21 PM »
I have about 50 hours in the new plane.  Aviate, navigate, communicate.  Don't forget to use ATC as a copilot.  They asked if I wanted the airport freqs----I said "yes"---but I could have proactively asked for it.

The one thing that I did not do---which I will do in the future---is to switch to the GPS view that simultaneously shows my position on a map---and the point that I am going to.  That way, I would have instantly had the runway orientation and my direction of arrival shown.

I also failed to slow to best glide.  I purposely did not do this since I had lots of energy on the aircraft and a rather short distance to go.  Looking back on it, I should have been more conservative, slowed to best glide, and left all that energy bleeding over the runway.

In the Navy, we are used to confessing our sins---in the hopes it helps someone else
Drew Swenson
Cozy N171ML

Offline Gilbert DRIEUX

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #7 on: September 21, 2005, 10:21:38 AM »
Quote

In the Navy, we are used to confessing our sins---in the hopes it helps someone else
_________________
Drew Swenson
Cozy N171ML


And that help.

Thank you
Gilbert
VE N° 1736
F-PMPZ
Lyc O-235 C2C
@ LFPK / France

Offline Charles Davis

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speedbrake
« Reply #8 on: September 21, 2005, 04:49:30 PM »
Nice write up.  I'd like to see more of this kind of stuff.

Thanks for teaching what you learned.
Charles Davis
Louisville, KY

Offline easyrider

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Emergency Landing
« Reply #9 on: September 21, 2005, 09:38:29 PM »
Drew
Thanks for the feedback, that's what forums are all about.
I must confess I have the instrument panel access panel so I fly a modified LongEZ, some mods make sense.

Easyrider

Offline Ghost-Rider

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Good Pilot
« Reply #10 on: September 22, 2005, 05:27:35 PM »
Drew,

I definitely appreciate the posting. I am in the process of removing the manual speed brake on my VariEZe and installing an electric one. Your posting has given me insight into where to position the switch and I anticipate installing a light on the panel indicating when the brake is down. Thank you.

Offline Drew

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #11 on: September 22, 2005, 08:02:42 PM »
I do have a gauge on my speedbrake that shows how much it has extended.  It is a gauge with a bunch of lights on it.  The more the brake is out, more lights turn on (it is a bar graph or ladder light---or whatever you want to call it).  But the gauge and switch are right next to the trim handle (not in your normal line of sight).

I think the best place to put the speedbrake switch is on the stick.  On military fighters, it is a thumb switch on the throttle.  Forward thumbs them back it----pulling back extends them.

A good place for a speedbrake light (as opposed to a gauge) would be right above the attitude indicator.  This would be a light that would indicate that the brake was in any position but fully retracted.  Another good light in this location is an engine alarm.  Many engine monitors have remote lights that light up when any of your parameters have been exceeded.
Drew Swenson
Cozy N171ML

Offline Spodman

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emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #12 on: September 26, 2005, 08:52:06 AM »
Well flown Drew.

The instrument panel is removable in the plans.
Mark Spedding - Darraweit Guim Australia
COZY Wannabe

Offline Drew

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Re: emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #13 on: December 14, 2008, 02:42:05 PM »
I noticed that the BIO Fuel Cozy more or less got destroyed due to the situation that happened to me as delineated in this thread.  The difference is that he noticed that his speedbrake was down after he destroyed the airplane.

Be cautious of the electric speedbrake.  Only use it when ready to land.  Make sure the switch is protected (mine is on the stick now).  AND----if you have any trouble with your engine---check to see that the speedbrake is up---and better yet, just thumb it up anyway.

Of course, if you have downdraft cooling, this is not a problem with either electric or manual speed brake.   :)
Drew Swenson
Cozy N171ML

Offline cloudman

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Re: emergency ldg in Cozy MKIV--all is well--little embarrassed
« Reply #14 on: December 14, 2008, 03:48:56 PM »
I noticed that the BIO Fuel Cozy more or less got destroyed due to the situation that happened to me as delineated in this thread.  The difference is that he noticed that his speedbrake was down after he destroyed the airplane.

Be cautious of the electric speedbrake.  Only use it when ready to land.  Make sure the switch is protected (mine is on the stick now).  AND----if you have any trouble with your engine---check to see that the speedbrake is up---and better yet, just thumb it up anyway.

Of course, if you have downdraft cooling, this is not a problem with either electric or manual speed brake.   :)
............................
I was going to mention using downdraft cooling, since in this case two non-standard changes are better than one. On my Varieze, I had made a few changes back 25 plus years ago from Burt's design, eg. access panels above instrument panel, panel under gear legs and other non-electrical changes. If I had a light to let me know that the speed brake was down would not really hack it ....... since it is one more thing that has little electrons running through it. I do not like to count on those little fellas anymore than necessary.....particularly when it effects the ability to stay in the air. Throw in dual electronic ignitions into that group also. Keeping it simple (and light) was Burt's concept and still seems like a good idea today.
Sounds like you did it right Drew.