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Messages - Rick Hall

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1
Hangar Flying / Re: Square One ?
« on: August 20, 2014, 09:22:41 PM »
...
I've spent a long time looking around the web but don't seem to be able to find a canards-for-dummies that explains the questions I should be asking myself, and the various choices about models/layouts/sizes that I need to understand, before I go and ask the same questions in the hangar mentioned above.
...

I started building a Cozy-IV 6-7 years ago, having never sat in one, nor knowing my true mission profile. Today, I think I made the right choice.

The Cozy is pretty quick, decent fuel burn for the speed, has room for four but back seat passengers need short legs on extended trips. I look at mine as a two seater with a HUGE baggage compartment, many others see theirs that way too. And as you imply, you'll turn heads no matter where you land.

A few disadvantages. You need paved runways, and relatively long ones too. There is no 'door', you need to shoe-horn yourself into the seats. Not an issue for many, but if your joints don't move like they used to...

Veri-eze is the penultimate go-fast-on-a-dime flying machine. Plans no longer sold.
Long-EZ is the luxury version of the Veri. Slightly wider/faster/longer. Limited luggage space if you fill both seats.
Cozy-III/IV/Classic is a frugal version of a go-fast four place canard. (the Classic is sold in EU?)
Velocity is a luxury version of a Cozy, with unique features. (not sold in EU?)

With a few exceptions, there are no major financial outlays to build a canard. You can manage nicely and build one for 100EUR/month... for a lot of months ;)

It generally takes 2.000-2.500 man hours to complete a canard, or anywhere from 2-10 years.

Rick

2
Hangar Flying / Re: Landing training at OSH
« on: July 19, 2014, 12:23:45 AM »
I've only flown to OSH once, last year. And it was right seat. I can tell you that ANY landing during Airventure is a real adventure. Or, probably NOT the best place to practice touch and go's ;)

I'll be there the full week, if the stars are in alignment, flying right seat in a Cozy from Longmont, CO. Camping under the wing of 9WK in home built. Call or text to: three zero three, 589 - twenty sixty three.

Rick

3
Hangar Flying / Re: KFLY
« on: June 02, 2014, 11:19:36 PM »
Bill:

We've crossed paths at fly-ins many times, Burrall's gig was no exception, yet I still haven't been able to place a face with "your most excellent stories". Am I batting 1,000?

See ya soon! I'm the 'middle aged' guy with thin and balding salt and pepper gray hair. Wear an aviation themed ball cap too, can't miss me!

Even if we never meet, keep writing!

Rick

4
Hangar Flying / Re: Streamlining a transponder antenna
« on: December 08, 2013, 08:42:37 PM »
I remember a Yew-Toob vid where they put round/streamlined/square rods in a wind tunnel and measured the drag.

If I had to remake a transponder antenna, I'd look for a junk hunk of a Bruntons [type] streamlined 'flying wire', and use that.

Rick

5
Hangar Flying / Re: Outer fuselage skinning
« on: January 20, 2013, 08:42:14 PM »
Marco:

Is the Long layup schedule both sides and the bottom all at once?

1) You can cool your shop a bit, and use a slower epoxy.
2) Or you can do like the Cozy: Do the bottom first, stagger the ply's an inch, peel ply the edges, then do the sides later. Mask the sides in case you get drips on the raw foam. I didn't  :(

I did the bottom and then one side of my Cozy by myself, I think it took ~6 hours (each) by the time I finished up. I had help for the last side, it was nice having someone help mix and apply glass :)

On the Cozy, be prepared to snip the cloth at the speed brake depression, it can be difficult to get it to form into the depression without cutting, though some have had no problem... Not me though :-/

Rick

6
Hangar Flying / Re: Roll Trim Servo
« on: October 08, 2012, 11:06:49 PM »
No idea  :D I can measure mine, but it'd be in inches and pounds, not millimeters and stones  ;)

I question using carbon in a spring, as carbon is rather stiff and brittle. It apparently works in this application though, but I don't know of any flying examples. I may test Kevlar at a later date, may.

The RAC servo puts out 40 lbs, if that's important. And if the spring is too stiff, you know you can sand the hoop narrower after first flight.

Do you know of a flying canard? Compare stick force, even if on the ground. Plans bungee springs, or the hoop.

Not much, hope it helps. And do let me know if I should measure my spring. But I may need to trim mine too, so...

Rick

7
Hangar Flying / Re: Roll Trim Servo
« on: October 06, 2012, 01:34:18 PM »
If I had any brains, I'd post the drawings/pix for others :-[

First pix is the layup/dimension schedule.
Second is mine before slotting for the clevis pin. The clevis area is ~.75" wide, the spring portion is ~.62" wide.
Third is an install in a Cozy-IV
The servo is a RAC T2-10a, mounted on a right angle bracket on the main spar.

I used a 3" PVC plumbing connector fitting for the 4" diameter. Butted (and hot glued) some 3/4" MDF onto the 3" fitting to set the height (and inner width) of the ears. packing tape, peel ply, and assortment of pins/levers/wedges/weights to hold the layup down while it cured, then I squared up one side on the table saw before removing the cured spring from the mould.

Rick

8
Hangar Flying / Re: Roll Trim Servo
« on: October 05, 2012, 07:48:28 PM »
Brian:

I may be missing something, I can be dense at times, but the Hanka roll trim "omega' hoop still allows full aileron movement via the stick, even with trim applied. I do understand setting neutral roll tendencies via Gurney flap(s) first though.

I have the build/layup schedule I can email you if you like. Aside from eliminating binding from the plans springs, the failure mode of the hoop is fairly benign. Not opposite, and full, aileron trim if a per plans bungie spring fails.

Rick

9
Hangar Flying / Re: Rough River 2012
« on: October 02, 2012, 09:59:34 PM »
Weather could have been better (rain), though temps were nice. Friday was rain/fog/low ceilings most of the day. Saturday AM off/on showers. Saturday late AM, mostly clear (woo-hoo!).

I counted 37 planes on the ramp on Saturday afternoon, though I know more were in attendance. A few more non canards than years past. An RV was parked on the ramp when I arrived at 1:30 AM on Fri. Apparently he didn't know "the rules" ;)

A turbine Legend made an appearance, did a few low passes for those that could twist their heads fast enough. Very sweet plane, but the wings (and engine!) are in the wrong place ;)

Had a couple of pilots from Edmonton Canada that flew down. Yair Gill and his wife, from Israel, made an appearance too. Yair brought a new design FHC hinge to show. A fella from the UK (building a Long) flew into the Detroit area, Doug and Elana drove him down in their camper van.

All seats taken for the builders lunch on Saturday, maybe 100 warm bodies?

A few pix:
http://www.zggtr.org/index.php?action=media;sa=album;in=36
http://longezproject.blogspot.com/

All things factored in, I had a swell time. I think others will say the same.

Rick

PS: Even the FAA took notice! They sent a couple of their finest undercover representatives to check everyone's papers.

10
Hangar Flying / Re: Front mounted master cylinders
« on: July 02, 2012, 10:53:43 PM »
Super:

I don't know if this will help or not, but since there's been no replies... just yet.

The Cozy (my build) should be similar. On mine, the M/C is mounted so the M/C has a 2.5::1 mechanical advantage at the foot rest part of the pedal.

The M/C connection to the pedal arm has 1/2" of 'slot' (free play) before the M/C is applied. And this can be adjusted in several ways.

The rudder cable is attached to the pedal at approximately the 2::1 location. This infers 1" of rudder cable travel before the M/C is activated. Keep in mind I flunked geometry, many times...

I do know that once I feel contact/pressure with the M/C, further pedal travel is no more than 1/2" under the ball of my foot. Front mount cylinders in both cases. And this is in friends Cozy/Long on the ramp only, static if you will (I'm not flying yet).

Rick

11
Hangar Flying / Re: Troubleshooting Wright Nose Lift
« on: June 27, 2012, 11:43:34 PM »
You might drop Robert or Valerie Harris an email, am certain they can provide you with a diagram. http://www.ezjetinc.com/aboutus.php

I am ready for electric nose gear, what is the best and why?

They (Wilhelmsen or Wright) both work well :)

The Wilhelmsen is a drop in replacement for the manual crank, but you will have to drill the AL attach plates of the lift to fit your EZ. I installed one in my Cozy build, FWIW.

And the Wright requires notching/cutting an existing bulkhead, last I checked.

They both work well :)

Rick

12
Hangar Flying / Re: Need Help from cozy or eracer builders
« on: May 23, 2012, 06:55:24 PM »
Pleasure.
Watcha building?  :)

Rick

13
Hangar Flying / Re: Need Help from cozy or eracer builders
« on: May 23, 2012, 01:52:46 AM »
Center to center: 28" wide, 19" tall. Or a square rectangle. Measurement taken off my tub.
Firewall to aft edge of top Dynafocal rings 10.45" (taken off the plans). Bottom rings ~.25" longer due to thrust line angle, ~1.5 degrees.

Rick

14
Hangar Flying / Re: Start of my dumb questions
« on: May 18, 2012, 12:38:21 AM »

A good place to ask questions is canard-aviators@yahoogroups.com      There are a lot of
canard builders and flyers on that website. ...

Geez Bruce, don't send him elsewhere ;) Fountain of knowledge here too :)

Approved epoxy formulations change over the years, some (one that I know) are discontinued too. The ones that I know of that are approved for Long and Cozy structural applications follow.

Aeropoxy. I think this is the one that cures light brown?
E-Z Poxy. The replacement for Safety-Poxy, which apparently wasn't.
MGS series. Ether 285 or 335, and corresponding hardeners. Pricey.
West System with the 209 hardener only. Debates as to why only 209. Available most everywhere.
Pro-Set Same company that makes West. Marketed/geared to industrial uses. A bit pricey.

Once an epoxy is fully cured, you can apply any other epoxy over it. With proper prep work of course. Peel-ply, or mechanical abrasion.

No NDT that I know of, other than the 'tap' test. Cured fiberglass is fairly transparent, you can almost count the plies, as well as see how it is bonded to the foam. Or an underlying layup, like at a bid tape joint. Bubbles are pretty apparent, so is a straight weave (UNI) that ends up going every which way in the cured layup.

Rick

15
Hangar Flying / Re: Paint: What did YOU use?
« on: May 09, 2012, 10:35:25 PM »
"One gallon should be plenty..."

If only that was true.  I don't remember how many gallons but it was far more than one.   :(
I'll let everyone know!
Right now I'm 95% certain I'll only need a gallon of color (and one+ gallon of clear) as my preferred brand of color coat gets reduced 1:1 to spray.

I'm also using a SATA HVLP gravity gun that's supposed to have 105.83% transfer efficiency. Seriously though, I used to use a suction spray gun where EVERYTHING had to be masked off.... even the cat. These new gravity feed big bux HVLP guns are well worth the cost IMHO.

Quote
There was more than one "sandable" primer gallons, ...

Roger that!

Rick

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