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Assembling the jigs. I screwed them onto the table to
make them as rigid as possible when I ultimately clamped them during
the gluing process. |
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Clamping everything up. I guess clamps are like money,
you can never have enough. |
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Weighing down the doublers. |
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I sliced all the foam angles with the band saw. Worked
pretty well but I had to make a special jig to hold the foam to the
correct angle. Cutting out the "holes" for the hand cutouts was done
with a circular piece of sandpaper attached to a round sounding board. |